Mazda 323

since 1985 release

Repair and operation of the car



Mazda 323

+ Introduction
+ Petrol engines
+ Engine lubrication system
+ Engine cooling system
+ System of ignition
+ Power supply system, carburetor, system of injection of fuel
+ Diesel engine
+ System of production of the fulfilled gases
+ Coupling
+ Manual transmission
+ Automatic transmission
+ Suspension bracket and system of steering
- Brake system
   Specifications of the brake system
   Forward brake
   Removal and installation of front brake shoes
   Check of thickness / side beating of a brake disk
   Removal and installation of blocks of a back disk brake
   Removal and installation of a support of a brake
   Removal and installation of a brake disk
   Removal and installation of back brake blocks / brake drum
   Removal and installation of the wheel brake cylinder
   Repair of the wheel brake cylinder
   Brake fluid
   Pumping of the brake system
   Replacement of brake pipelines and hoses
   Check of the brake amplifier
   Removal and installation of the switch of stoplights
   Emergency brake
   Adjustment of the emergency brake
   Anti-blocking system (ABS)
+ Wheels and tires, body, coloring of the car, care of the car
+ System of electric equipment
+ Heater, system of lighting, devices
+ Governing bodies and methods of operation
+ Electric circuits






Replacement of brake pipelines and hoses

In the brake system as pipelines tubes which together with hoses of high pressure provide connection of brakes with the main brake cylinder are applied.

Brake hoses represent flexible connections between motionless parts of the car.

Removal

 PERFORMANCE ORDER

  1. To lift the car.
  2. To unscrew and remove a brake hose on a support or the wheel brake cylinder.
  1. To remove a fastening bracket on a depreciation rack with the help of flat-nose pliers.
  1. To unscrew a brake hose from the coupling of the rigid pipeline.
  2. To stop up the pipeline to the main brake cylinder with a suitable stopper, or previously to pump out brake fluid from a compensation tank by means of a suction.

Installation

 PERFORMANCE ORDER

  1. To establish brake hoses only of factory production.
  2. To screw a new brake hose on the rigid pipeline with effort of 20 Nanometers. This moment of an inhaling belongs also to other connections of rigid pipelines.
  3. To establish a new brake hose so that it when finding wheels on average situation sagged not overwound. To fix a brake hose by a bracket in fastening on a depreciation rack.
  4. Disk brakes: To screw a brake hose on a support with 2 new laying with effort of 30 Nanometers, at the same time the pin on connection has to enter an opening on a support.
  1. After installation at the unloaded wheel (the car is lifted) to check that the hose followed all movements of a wheel and did not rub anywhere.

Not to allow hit on brake hoses of oil or gasoline, not to varnish them and not to cover with mastic of protection of the bottom.

  1. To pump over the brake system, see the Section Pumping of the Brake System.
  2. To lower the car.