Mazda 323

since 1985 release

Repair and operation of the car



Mazda 323

+ Introduction
+ Petrol engines
+ Engine lubrication system
+ Engine cooling system
+ System of ignition
+ Power supply system, carburetor, system of injection of fuel
+ Diesel engine
+ System of production of the fulfilled gases
+ Coupling
+ Manual transmission
+ Automatic transmission
+ Suspension bracket and system of steering
- Brake system
   Specifications of the brake system
   Forward brake
   Removal and installation of front brake shoes
   Check of thickness / side beating of a brake disk
   Removal and installation of blocks of a back disk brake
   Removal and installation of a support of a brake
   Removal and installation of a brake disk
   Removal and installation of back brake blocks / brake drum
   Removal and installation of the wheel brake cylinder
   Repair of the wheel brake cylinder
   Brake fluid
   Pumping of the brake system
   Replacement of brake pipelines and hoses
   Check of the brake amplifier
   Removal and installation of the switch of stoplights
   Emergency brake
   Adjustment of the emergency brake
   Anti-blocking system (ABS)
+ Wheels and tires, body, coloring of the car, care of the car
+ System of electric equipment
+ Heater, system of lighting, devices
+ Governing bodies and methods of operation
+ Electric circuits











Removal and installation of a brake disk

For ensuring uniform braking on both sides, both brake disks have to have an identical surface. Therefore it is obligatory to replace both brake disks on one axis.

Cars to 9/89 g of the issue and the station wagon model: For removal of forward brake disks it is necessary to address in a workshop as this work demands dismantling of a nave and the press, see the Head Podvesk and system of steering is respectively necessary.

When replacing brake disks brake shoes have to be replaced also.

Removal

 PERFORMANCE ORDER

  1. To remove a support of a brake and to suspend on a wire to a body with the connected brake hose.
  1. Cars to 9/89 g of the issue and the station wagon model: For removal of a back brake disk to straighten a lock plate by means of the hammer and a chisel and to weaken a nave nut.

On the left side the nut of a nave has the left carving, it for easing needs to be rotated to the right (clockwise).

  1. To remove a brake disk.

Installation

 PERFORMANCE ORDER

  1. To clear new brake disks of a protective varnish by means of a nitrothinner.
  2. Cars to 9/89 g of the issue and the station wagon model: To rearrange the hug bearing in a new brake disk. To establish a back disk with the bearing and to adjust a hug bearing side play, see the Head Podvesk and system of steering.
  3. Cars from 10/89 g of the issue, except the station wagon model: To insert a brake disk and to slightly screw 2 nuts of a wheel, for fixing of a brake disk.
  4. To establish a brake support, see the Section Removal and installation of a support of a brake.