Mazda 323

since 1985 release

Repair and operation of the car



Mazda 323

+ Introduction
+ Petrol engines
+ Engine lubrication system
+ Engine cooling system
+ System of ignition
+ Power supply system, carburetor, system of injection of fuel
+ Diesel engine
+ System of production of the fulfilled gases
+ Coupling
+ Manual transmission
+ Automatic transmission
+ Suspension bracket and system of steering
+ Brake system
- Wheels and tires, body, coloring of the car, care of the car
   The sizes of disks and tires/pressure in tires
   Designations of disks
   Designations of tires
   Replacement of wheels
   Rules of care of tires
   Balancing of wheels
   Antisliding chains
   Spare wheel
   Wear of tires
   Body
   Removal and installation of a front bumper
   Removal and installation of a rear bumper
   Removal and installation of a front grille
   Removal and installation of side moldings
   Removal and installation of a forward wing
   Removal and installation/adjustment of a cowl
   Removal and installation/adjustment of a door of a back
   Removal and installation/adjustment of a door
   Upholstery door door/window regulator/glass
   Removal and installation of an upholstery of a door
   Removal and installation of a glass/window regulator of a forward door
   Door lock lock/handle/cylinder
   Back door lock / internal drive
   External mirror
   Removal and installation of glass of a mirror
   Panel of devices / average console
   Front seats
   Removal and installation of a back seat
   Back seat
   Coloring of the car
   Elimination of damages from stones
   Rikhtovka body/repair of rusty openings
   Preparation for painting
   Coloring
   Wash of the car
   Care of a varnish covering
   Protection of the bottom and preservation of cavities
   Care of an upholstery
+ System of electric equipment
+ Heater, system of lighting, devices
+ Governing bodies and methods of operation
+ Electric circuits






Removal and installation/adjustment of a door of a back

MAZDA 323 from 10/89 g of the issue.

1 — a back plait of cables No. 2 previously to remove an upholstery of a back rack of a body and the top fastening of a seat belt
2 — a water hose back washer glass

3 — a gas-filled emphasis
4 — a back door
5 — the hinge

To remove details in the sequence. Previously to disconnect a weight cable from the battery.

At the same time data from memory of malfunctions of the engine or a protective code of the radio receiver are erased. Before shutdown of the battery it is necessary to read instructions in the Section Removal also installation of the battery. After installation of the battery to connect a cable of weight and if are available, to determine time on hours and to set a protective code of the radio receiver.

Removal

 PERFORMANCE ORDER

  1. To disconnect a windscreen washer nozzle hose.
  2. To switch-off the plug. Previously to remove an upholstery of a back rack of a body and fastening of a seat belt.
  3. To mark the adjusting provision of a door of a back, for this purpose to lead round bolts on the hinge a felt-tip pen.

If it is required to remove hinges, previously it is necessary to remove an internal surface of a ceiling to reach a bolt.

  1. To prop up a back door.
  2. To unscrew a gas-filled emphasis from a body.

When replacing a gas-filled emphasis before utilization it is necessary to remove gas from an old emphasis (it is carried out in a workshop). Gas colourless, flavourless and nonpoisonous.

  1. To turn out bolts on the hinge and to remove a back door. The help of the assistant is for this purpose necessary. Before weakening of bolts of hinges to put between a door and a body fabric for protection of varnish surfaces.

Installation

 PERFORMANCE ORDER

  1. To establish a back door, to screw bolts, to level a door and to tighten bolts with effort of 10 Nanometers.
  2. To screw a gas-filled emphasis.

At completely stretched emphasis not to turn a rod of the piston and the cylinder from each other.

  1. To put on a windscreen washer nozzle hose.
  2. To connect the plug of the motor of a screen wiper and heater of back glass. To establish an upholstery of a back rack of a body and fastening of a seat belt.

Adjustment of a door of a back

 PERFORMANCE ORDER

  1. To weaken bolts on the hinge and to tighten so that the door still moved. It is represented by MAZDA 323 from 10/89 g of the issue. To adjust a door according to the sizes (in mm). On cars with 9/85 on 9/89 g of the issue to level a door so that it settled down in parallel and at identical distance from other elements.
  2. To tighten bolts or nuts of hinges with effort of 10 Nanometers.
  3. To close a door of a back and to check that the door was closed easily and had no too big gaps. If necessary to adjust a locking plate.
  4. To weaken both bolts of fastening of a locking plate that it still moved.
  1. To close a door of a back and to level a plate with the lock on a back door. Then to tighten bolts with effort of 20 Nanometers.