Mazda 323

since 1985 release

Repair and operation of the car



Mazda 323

+ Introduction
+ Petrol engines
+ Engine lubrication system
+ Engine cooling system
+ System of ignition
+ Power supply system, carburetor, system of injection of fuel
+ Diesel engine
+ System of production of the fulfilled gases
+ Coupling
+ Manual transmission
+ Automatic transmission
+ Suspension bracket and system of steering
+ Brake system
+ Wheels and tires, body, coloring of the car, care of the car
- System of electric equipment
   Search of malfunctions of electric system
   Check of the switch on a current transmission
   Check of the relay
   Check of the motor of a screen wiper
   Verification of indexes of turn
   Check of stoplights
   Check of a heater of back glass
   Separation and connection of cable plugs
   Arrangement of safety locks
   Replacement of safety locks
   Removal and installation of the battery
   Check of the battery
   The battery is discharged in itself
   Battery charging
   Storage of the battery
   Generator
   Security measures for the generator of alternating current
   Check of tension of the generator
   Removal and installation of the generator
   Generator components
   Dismantling generator/replacement of coal brushes
   Removal and installation of a starter
   Check/replacement of the traction relay of a starter
+ Heater, system of lighting, devices
+ Governing bodies and methods of operation
+ Electric circuits






Removal and installation of the generator

Petrol engine

Removal

 PERFORMANCE ORDER

  1. To disconnect a weight cable from the battery.

At the same time data from memory of malfunctions of the engine or a protective code of the radio receiver are erased. Before shutdown of the battery it is necessary to read instructions in the Section Removal also installation of the battery.


  1. To switch-off the multicontact plug-2-behind the generator.
  1. To unscrew the main cable-3-from the plug B.
  2. To take off maple a belt, see the Head Petrol engines, the Section Removal and an installation/tension of a maple belt.
  3. To unscrew bolts on a generator arm, and also on a tension bracket and to remove the generator.

Installation

 PERFORMANCE ORDER

  1. To insert the generator and to screw on an arm, without tightening finally.
  2. To insert a tension bolt.
  3. To check wear of a maple belt, if necessary to replace.
  4. To impose and pull maple a belt, see the Head Petrol engines, the Section Removal and an installation/tension of a maple belt.
  5. To tighten a fastening bolt with effort of 50 Nanometers, a tension bolt with effort of 25 Nanometers.
  6. To connect electric wires to the generator.
  7. To connect a weight cable to the battery.
  8. If are available, to determine time on hours and to set a protective code of the radio receiver.

Diesel engine

Removal

 PERFORMANCE ORDER

  1. To disconnect a weight cable from the battery.

At the same time data from memory of malfunctions of the engine or a protective code of the radio receiver are erased. Before shutdown of the battery it is necessary to read instructions in the Section Removal also installation of the battery.

  1. To lift a forward part of the car, see the Head Vvedeniye.
  1. To unscrew a reception pipe of the muffler.
  1. To disconnect vacuum hoses-2-, previously having weakened and having shifted collars.
  1. To disconnect oil hoses-3-. To collect the following oil. To cover surrounding details with a rag.
  2. To disconnect the multicontact plug-5-behind the generator.
  3. To unscrew the main cable-4-from the plug B.
  4. To take off maple a belt-6-, see the Head Petrol engines, the Section Removal and an installation/tension of a maple belt.
  5. To unscrew bolts on a generator arm, and also on a tension bracket and to take out the generator-7-down.

Installation

 PERFORMANCE ORDER

  1. To insert the generator and to screw on an arm, without tightening finally.
  2. To insert a tension bolt.
  3. To check wear of a maple belt, if necessary to replace.
  4. To impose and pull maple a belt, see the Head Petrol engines, the Section Removal and an installation/tension of a maple belt.
  5. To tighten a fastening bolt with effort of 50 Nanometers, a tension bolt with effort of 25 Nanometers.