Mazda 323

since 1985 release

Repair and operation of the car



Mazda 323

+ Introduction
- Petrol engines
   Specifications
   Removal and installation of the engine
   Removal and installation of a gear belt of VZ, V5, B6 (SOHC), BP engines (SOHC)
   Removal and installation of a gear belt (DOHC)
   Removal and installation of a head cylinders/replacement of laying of a head of cylinders
   Mechanism of the chain drive
   Removal and installation cam-shaft/adjustment of phases of gas distribution
   Removal and installation of the camshaft
   Cam-shaft/drive of the distributive mechanism
   Distributive shaft / drive of the distributive mechanism
   Removal and installation of camshafts
   Removal and installation of valves
   Replacement of maslootrazhatelny caps
   Check of the directing valves
   Processing of facets of saddles of valves in a head cylinders/processing of valves
   Grinding in of valves
   Check/adjustment of a gap of valves
   Check of a compression
   Removal and installation/tension of a maple belt
+ Engine lubrication system
+ Engine cooling system
+ System of ignition
+ Power supply system, carburetor, system of injection of fuel
+ Diesel engine
+ System of production of the fulfilled gases
+ Coupling
+ Manual transmission
+ Automatic transmission
+ Suspension bracket and system of steering
+ Brake system
+ Wheels and tires, body, coloring of the car, care of the car
+ System of electric equipment
+ Heater, system of lighting, devices
+ Governing bodies and methods of operation
+ Electric circuits






Check of a compression

All engines

Check of a compression allows to draw a conclusion on a condition of the engine. Namely, when checking it is possible to define whether as it should be valves and pistons (piston rings), or they are worn-out. Besides, results of check indicate that the engine needs repair. For check it is necessary компрессометр which for petrol engines can be got cheap in company network.

Pressure difference between separate cylinders can make 2,0 Bars as much as possible. If in one or several cylinders pressure differs more than on 2,0 Bars, it is a sign of faulty valves, worn-out piston rings or a mirror of cylinders. If the limit of wear is reached, the engine has to be repaired or replaced.

Designations of engines

Compression in Bar

new

limit of wear

E1, EZ, E5 14 10
VZ, VZE, V5, V6E 14 10
B6 11 8
BP (SOHC) 12 9
BP (DOHC) without catalyst 14 10
BP (DOHC) with the catalyst 13 9
PN (diesel) 30 27

 PERFORMANCE ORDER

  1. For check of a compression temperature of the engine has to make at least +30 °C. Then the oil filter has hand temperature. Temperature of the engine should not be too big, otherwise at a vyvinchivaniye of spark plugs the carving in a head of cylinders can be damaged.
  2. To switch off ignition.
  1. Petrol engine: To disconnect the plug from the plug 15 on the ignition distributor.
  1. Diesel engine: To disconnect the plug from the fuel interruption in supply valve.

If not to switch-off the plug, at a provorachivaniye of the crankshaft fuel will follow.

  1. Petrol engine: To disconnect all tips of spark plugs. For this purpose there are special nippers, for example, of HAZET 1849.
  2. To blow niches of candles in a head of cylinders compressed air and to unscrew spark plugs a candle key.
  3. Diesel engine: To remove nozzles and to block a returnable fuel-supply line on FPHP (fuel pump of high pressure), see the Head the Diesel engine.
  4. Several times to turn the crankshaft a starter to remove the soot remains.

To install the transmission in neutral situation, to tighten the emergency brake.

  1. To insert or screw in компрессометр in a candle opening according to the instruction.
  2. To ask the assistant to squeeze out completely the accelerator pedal and to hold during all check.
  3. To allow the crankshaft to be turned on 8 turns until the device ceases to show increase of pressure.
  4. To check all cylinders and to compare to the required value.
  5. Petrol engine: To screw in spark plugs and to connect cables, see the Head Vvedeniye.
  6. Diesel engine: To establish nozzles, see the Head the Diesel engine.
  7. Petrol engine: To connect the plug to the plug 15.
  8. Diesel engine: To connect the plug to the fuel interruption in supply valve.